As for the conveyor belt, as the name implies, it is the belt for conveying items, which can quickly realize the short-distance transmission of items, saving a lot of human resources and enterprise costs. With the development of automation, the use of conveyor belts has become more and more extensive, and conveyor belts used in different industries will also use conveyor belts with different materials and prices. The material of the conveyor belt: PVC, PU, rubber, silicone, chain plate, Teflon, etc., of which PVC and PU are widely used. PVC conveyor belt: It is used in many industries, has a large market share, and is cheap. It can process special specifications such as customized baffles, skirts, and guide bar punching. Its main feature is that it is not easy to deform and is easy to use. PU conveyor belt: This is a food-grade conveyor belt, which can be used in many food industries. The price is high. The material is made of PU pollution-free compounding agent, which is safe and pollution-free. Because of environmental hygiene and food-grade certification, buyers can easily s Choice.
Properties and Development Trend of Polyurethane Timing Belts
The polyurethane timing belt of industrial belt is made of polyurethane (PU) material as the main body and high-strength steel wire rope as the middle strength layer. It has: anti-aging, anti-hydrolysis, anti-ultraviolet UVA, anti-ozone, high Oil, oil-proof ester, most acid and alkali corrosion resistance, working temperature: -30 ℃ ~ +80 ℃ can withstand up to +110 ℃ in a short time, compared with rubber timing belts, it is more wear-resistant and does not drop powder. In recent years, polyurethane (PU) timing belts have gradually replaced rubber timing belts. Polyurethane (PU) is a thermoplastic material with high modulus, high strength, high elasticity, small permanent deformation, good bending properties, excellent Wear resistance, oil resistance, low temperature resistance, aging resistance, can meet medical and health requirements. Therefore, the wear resistance of the polyurethane timing belt is 8 times that of the rubber timing belt, and it is more hygienic than the rubber timing belt. It is more suitable for clean production industries such as the food and medical industries.
What are the conditions to ensure the normal operation of the polyurethane timing belt meshing transmission?
We need to understand the characteristics of the meshing form of polyurethane timing belts. First, let’s understand what meshing transmission is. Synchronous belt drive, gear drive, and chain drive all belong to meshing drive. The drive of the synchronous belt is similar to the chain drive, but the number of meshing teeth is more than that of the chain drive. The meshing transmission of the polyurethane timing belt must meet the following three conditions in order to prevent interference: 1. The pitch line of the synchronous belt and the pitch line (pitch circle) of the pulley must be completely coincident. 2. The pitch of the synchronous belt and the pulley must be equal. 3. The tooth slots of the synchronous belt and the teeth of the synchronous belt must be able to transmit power well during transmission without interference. In the above three conditions, the first and second points can be guaranteed by ensuring the processing accuracy of the polyurethane timing belt and pulley and the use of a non-elongation strength layer. Condition 3 can be guaranteed by analyzing the meshing motion.
Flat transmission belt–structure and characteristics of composite flat belt
A “star” belt in the flat transmission belt—the structure of the composite flat belt and its characteristics. There are many types of flat transmission belts, and the composite flat belt is one of them. It has various structures, but they are basically the same, that is, the main part is composed of a strong layer (bearing layer) and a surface layer. The tenacity layer is mainly used to bear the tensile force, and is generally made of nylon (nylon) sheets that have been pre-stretched in a strong direction, or made of nylon cords and polyester cords. Because the use of nylon sheet as the strength layer is the most common, it is habitually called “nylon sheet-based flat belt” in China, and also called “strong nylon belt”, “nylon sheet transmission belt”, “nylon flat tape” and so on. The strength layer is usually only one layer, but there are also multiple layers stacked together. The surface layer refers to the working surface or friction surface, and there are two kinds of single-sided and double-sided. The single-sided one has only one working surface, which can be used as a single-sided open drive. It cannot be used with a belt fork or alternately on both sides, so it is not widely used. And most items are double-sided. The materials of the two surface layers are the same or different. The most commonly used are: 1. The materials of the two surface layers are synthetic rubber; 2. The materials of the two surface layers are chrome-tanned leather; 3. One side of the two surface layers Synthetic rubber and chrome-tanned leather on the other side.
What is the material of the flat belt ?
Flat belts can also be called flat belts, which can not only be used for transmission, but also for the conveyance of items. When the machine is overloaded, the flat belt can slip on the pulley, thus protecting the mechanical equipment. It itself includes ordinary flat belts, composite flat belts, braided belts and high-speed belts. 1. Ordinary flat belt Ordinary flat belts are made of several layers of glued canvas, and they are divided into two types: edging and open. Ordinary flat belts have high tensile strength, good preload retention performance, and excellent moisture and moisture resistance, but they have low overload capacity and poor heat and oil resistance. Woven belts: Woven belts include cotton, wool, stitched cotton, silk, hemp and nylon woven belts. The surface of the braided belt is divided into two types: coated and non-coated. The braided belt has the characteristics of good bending performance, so it can work on a smaller pulley, and has good adaptability to variable loads, but the disadvantage is that the transmission power is small and it is easy to relax. 2. Composite flat belt The composite flat belt is also known as high-strength flat belt and nylon sheet base belt. The main part of the composite flat belt is composed of a strong layer (bearing layer) and a surface layer. The tenacity layer is mainly used to carry the tensile force, and is generally made of nylon sheets that have undergone strong directional pre-stretching, or nylon cords and polyester cords. The most commonly used materials for the two surface layers are: 1. The materials of the two surface layers are synthetic rubber; 2. The materials of the two surface layers are chrome-tanned leather; 3. One side of the two surface layers is synthetic rubber, and the other side is made of synthetic rubber. Chrome-tanned leather, etc. The composite flat belt has a high bearing capacity, can be not affected by temperature, the strength of the performance during transmission, the softness and vibration absorption of the belt body, and the stability of the transmission have been greatly improved, and the service life has also been improved. a certain extension. 3. High-speed belt High-speed belts, as the name implies, are flat belts running at high speed. For belts with a speed greater than 30m/s and a shaft speed between 10,000r/min and 50,000r/min, they can be called high-speed belts. When the belt speed exceeds 100m/s during operation, it is called a super high-speed belt. The transmissions generally used for high-speed belts usually belong to the open-ended speed-increasing transmissions. High-speed belts are required to operate reliably, smoothly, and have a certain service life. Therefore, the characteristic annular flat belt with light texture, thin and uniform thickness, good bending performance and high strength is generally used.