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Belt conveyor line speed

The speed of a belt conveyor line is usually between 0.1 and 10 meters per minute, depending on various factors including material characteristics, conveying distance, conveying volume, etc. When choosing the speed of a belt conveyor line, the following factors need to be considered:Material characteristics: For example, for materials with high dust content or easy rolling, a lower belt speed should be selected to avoid dust lifting or material scattering. For fine or small pieces of material, a higher belt speed is allowed, but generally not exceeding 3.15 meters per second.Conveying distance and length: A longer horizontal belt conveyor line should choose a higher belt speed, while the larger the inclination angle of the belt conveyor line or the shorter the conveying distance, the lower the belt speed should be.Bandwidth: The wider the bandwidth, the higher the upper limit of the belt speed of the conveyor belt. For example, the maximum bandwidth speed for a 500mm bandwidth is 2.5 meters per second, while the maximum bandwidth speed for a 1400mm bandwidth is 4 meters per second.Specific equipment: When using unloading trucks or plow type unloaders, the belt conveyor line has a specific upper limit on belt speed, such as not exceeding 2.5 meters/second or 2.0 meters/second.In addition, the belt line speed can be determined by calculating the circumference and speed of the driving or passive drum. Choosing the appropriate conveying speed can ensure the smooth progress of the production process and improve production efficiency.

What kind of wear-resistant and anti slip belt conveyor is used?

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There are two types, which make the tape of the belt conveyor more wear-resistant and slip resistant!1、 Choose black rubber tapeThe rubber belt inner core is mainly divided into four types: 1. Steel wire rope core; 2. Nylon strap (NN strap); 3. Cotton sail fabric belt (CC56); 4. Polyester tape (EP) is more wear-resistant and thicker than green or white tape types. Starting from 10mm2、 Choose herringbone anti slip patterned tapeFeatures: There is a “person” shaped pattern on the surface of the belt that is higher than the body of the belt. The pattern can be open or closed, and each pattern can be divided into three types: high, medium, and low. Suitable for conveying powdered, granular, and small materials with an inclination angle of ≤ 40 degrees, as well as bagged materials. The pattern has slight unevenness, thus playing a role in anti slip.

Which is better, PVC conveyor belt or rubber conveyor belt?

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Firstly, let’s understand the characteristics of PVC conveyor belts. As a cost-effective material, PVC conveyor belts are widely popular due to their affordability. It is lightweight, easy to install, and relatively easy to replace. In addition, PVC conveyor belts are not easily combustible and have certain chemical corrosion resistance, allowing them to maintain stability in diverse environments. The colorful color selection also provides customized services for various occasions. It is worth mentioning that PVC conveyor belts comply with strict hygiene standards and are very suitable for use in the food industry, ensuring that food safety is not threatened. Finally, it has good elasticity, is not easily deformed, and the belt body is thin and wear-resistant, which increases its service life.However, PVC conveyor belts are not without their drawbacks. It is not as good as rubber conveyor belts in terms of high temperature and cold resistance, and is usually suitable for the temperature range of -10 ℃ to+80 ℃. In addition, for extremely heavy loads and heavy materials, the conveying capacity is limited, which requires special attention when selecting.Turning to rubber conveyor belts, we found that their advantages lie in their excellent wear resistance, high temperature resistance, and cold resistance. Rubber conveyor belts can adapt to a wider range of working temperatures, and some types can even operate normally at temperatures ranging from -30 ℃ to+90 ℃ or higher. It has high tensile strength and strong load-bearing capacity, making it very suitable for transporting heavy and large particle materials. Excellent weather resistance and aging resistance mean a longer service life. In addition, the surface friction coefficient of rubber conveyor belts is large, which helps to prevent the sliding of transported materials.However, the cost of rubber conveyor belts is higher and the manufacturing process is more complex. It is relatively heavy, and installation and maintenance may require more manpower and equipment support. For food industry applications that require strict hygiene conditions, unless specifically specified as food grade rubber conveyor belts, they may not be suitable.In summary, the choice between PVC conveyor belt and rubber conveyor belt depends on your specific needs for cost, weight, temperature resistance, chemical resistance, wear resistance, and hygiene standards. Before making a decision, multiple factors such as the work environment, the nature of the materials being transported, expected lifespan, and budget should be fully considered. Whether pursuing economic benefits or durability, the right choice will ensure the efficient and stable operation of your conveying system.

Do you all know the following knowledge points about industrial belts?

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With the development of society, industrial belts have spread across various industries, and their presence is not difficult to find in daily life. Industrial belts are now widely used in industries such as electronics, appliances, medical, machinery, tobacco, food, printing, logistics, as well as in the assembly, inspection, adjustment, packaging, and transportation of goods. Do you all know the following knowledge points about industrial belts?

The characteristics and history of belt conveyors

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Belt conveyors are widely used in sectors such as building materials, electricity, light industry, grain, ports, ships, etc. So what are the characteristics of belt conveyors? What are the prototypes of belt conveyors in history? Belt conveyor is an ideal high-efficiency continuous transportation equipment for coal mines. Compared with other transportation equipment (such as machinery and vehicles), it has the advantages of long transportation distance, large transportation capacity, continuous transportation, and reliable operation. It is easy to achieve automation and centralized control, especially for high-yield and high-efficiency mines. Belt conveyor has become a key equipment for the integration of coal mining electromechanical technology and equipment. The main feature of a belt conveyor is that the body can be easily retracted and equipped with a storage belt compartment. The tail of the conveyor can be extended or shortened with the advancement of the coal mining face. The structure is compact and can be laid directly on the bottom plate of the roadway without a foundation. The frame is lightweight and easy to disassemble. When the conveying capacity and distance are large, an intermediate driving device can be equipped to meet the requirements. According to the requirements of the conveying process, materials can be transported individually or by combining multiple units into a horizontal or inclined conveying system. The high rotation drum car and water lifting overturning car in ancient China were the embryonic form of modern bucket elevators and scraper conveyors; In the mid-17th century, aerial cableways began to be used to transport bulk materials; In the mid-19th century, various modern conveyor structures emerged one after another. In 1868, belt conveyors emerged in England; In 1887, screw conveyors emerged in the United States; In 1905, steel belt conveyors emerged in Switzerland; In 1906, inertial conveyors emerged in England and Germany. Subsequently, the conveyor was influenced by technological advancements in mechanical manufacturing, electric motors, chemical and metallurgical industries, and continuously improved. It gradually evolved from completing internal conveying in workshops to completing material handling within enterprises, between enterprises, and even between cities, becoming an indispensable component of the mechanization and automation of material handling systems.

How to use a belt punch？

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The usage method of the belt punch varies slightly depending on the style, but the general operating steps are the same. The specific method is as follows: Preparation tools: In addition to the punch, a hard work board or other solid flat object needs to be prepared to support the belt and receive pressure from the punch.Determine hole position: Before starting drilling, it is necessary to determine the desired new hole position to be added. Usually, this requires judgment based on individual needs and dressing habits. You can refer to the existing hole spacing or decide after trying it on yourself.Start punching: Align the punch with the designated position, ensuring that the tip on the punch is aligned with the belt. Then press down firmly on the handle or rotating device of the punch until it penetrates the belt material. Be careful when applying force to avoid injury. If you feel that there is too much force or difficulty, you can try using a rubber hammer to assist in hitting, or seek professional help.Completion of organization: After the hole position is successfully opened, use other hole position adjusters on the punch to adjust the size and shape of the hole opening (if any). Ensure that the repaired holes are smooth and free of burrs to prevent damage to the belt and discomfort. Finally, remember to keep the punch safe and away from children after using it to prevent accidents.

What are the punching methods for industrial belts？

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With the increase of mechanical equipment, there are more and more places where industrial belts are used. Do you know which types of industrial belt punching are divided into? Do you know the function of punching holes in each type of industrial belt? Today, the editor will talk to you about this topic: 1、 Types of industrial belt punching Let’s first talk about the types of industrial belt punching. In fact, industrial belt punching can be divided into two forms: through hole and sink hole. Let’s take a look at the characteristics of these two punching forms: Industrial belt punching form one: through-hole As the name suggests, a through-hole is a complete penetration from the back to the bottom of a conveyor belt. Industrial belt punching form 2: countersunk hole Sinking hole refers to punching holes on the back or bottom of the conveyor belt without penetrating the entire industrial belt. This type of concave hole formed on one side of the conveyor belt is called a sinking hole. There are various shapes of sinkholes, commonly used including circular, square, diamond, conical, and elliptical, and they can also be customized according to different customer needs.

How to clean light industrial belts?

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How to clean dirty lightweight conveyor belts? The conveyor belt is prone to getting dirty over time due to the daily transportation of products, especially when transporting sticky products. Once the conveyor belt gets dirty, the operation becomes less flexible. Food conveyor belts have strict requirements to ensure safety. Hygiene, so the conveyor belt needs to be cleaned regularly. Is there any simple cleaning method for cleaning light industrial conveyors? Step 1: Before cleaning the conveyor belt, all equipment that cannot be submerged in water must be wrapped in plastic film to prevent the motor from short circuiting due to being soaked in water and unable to be used. Step 2: Close the steam valve, check the tensioner, and adjust the equipment pressure. Step 1: Check the status of the conveyor belt cleaning machine and the light industry conveyor belt. If the parts on the conveying equipment are damaged, they must be repaired and cleaned in advance, otherwise it will affect the use of the parts. Step 4: Before cleaning the conveyor belt, soak it for a period of time. Cleaning will be more convenient. Step 5, use a low-pressure spray gun to evenly spray the stirred cleaning solution. Do not use a high-pressure spray gun as it can damage the surface of the conveyor belt. When flushing the spray gun, be careful not to repeatedly flush the same position to ensure that every position of the belt can be flushed. Step 6: After completing the above operation, clean the light industrial conveyor belt with clean water, check for stains on the conveyor belt, keep it dry, and prevent mold. In short, regardless of the type of equipment, it must be cleaned regularly to ensure long-term use without affecting the efficiency of the equipment. The above is an introduction on how to clean light industrial conveyor belts, I believe you can see it very clearly. Aimai’s products Various conveyor belt series: polyvinyl chloride PVC conveyor belt, polyurethane PU conveyor belt, polyethylene PE conveyor belt, PVK conveyor belt, PTFE conveyor belt, high-temperature resistant silicone conveyor belt, rubber belt, food conveyor belt, high-temperature resistant conveyor belt, skirt edge blocking baffle conveyor belt, etc. Various transmission belt series: polyurethane PU synchronous belt, steel wire core Keff cable synchronous belt, high-speed flat transmission belt, rubber synchronous belt, sheet base belt, treadmill belt, etc. Various conveyor series: belt conveyor, drum conveyor, groove conveyor, chain plate conveyor, screw conveyor, lifting conveyor, mobile conveyor, climbing conveyor, lightweight flat conveyor, assembly line and flat conveyor, circular conveyor, turning conveyor (drum type, belt type, chain plate type), roller conveyor, double speed chain conveyor, various accessories of conveyor, etc.

Quick repair method for conveyor belt damage

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During the operation of belt conveyors, different types of damage often occur, including but not limited to layering, wear, cracking, and more serious situations may also involve long-distance longitudinal tearing, extensive wear, deep scratches, and hole formation. Once these damages are detected, prompt repair is crucial to prevent further spread of the damage.For the repair of conveyor belts, the following two methods are currently mainly used:The first method is to use rubber repair agents for repair. This repair agent is particularly suitable for repairing small-scale damage, such as local wear and small area cracking. It fills the damaged area with rubber material through cold vulcanization process, thereby achieving repair of the conveyor belt. The repaired area has good impact resistance, wear resistance, and tear resistance.The second method is to use repair strips for repair. Repair strips are mainly used to deal with large-scale damage to belts, such as local damage or long-distance scratches. Repair strips can be divided into ordinary and reinforced types based on their structure and materials, both of which contain semi vulcanized CN layers and fabric reinforcement layers. These repair strips not only have excellent adhesive strength, but also exhibit good tensile and wear resistance.

Introduction to the wiring method for conveyor belt incoming line

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一、 The importance of conveyor belt incoming wiringThe incoming wiring of the conveyor belt is one of the important links in the conveyor belt system. Correct positioning and connection of cables are necessary steps to ensure the normal operation and extend the service life of the conveyor belt system. Its correctness will directly affect the safety, reliability, and economy of the equipment.二、 Wiring steps for conveyor belt incoming lineThe wiring method for conveyor belt entry varies depending on the number of cable cores. Generally, conveyor belts use three-phase four core or three-phase five core cables. When wiring, attention should be paid to the numbering and connection position of the core wires. 1.Before wiring, check the cables to ensure that there are no broken wires, damage, or corrosion.

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